Services

Eight things we do well. Most clients start with one and add a second once the data is clean enough to support it.

Maintenance strategy

RCM facilitation and PM optimisation

We run reliability-centred maintenance and FMEA or FMECA workshops with your operators, planners and trades, then convert the output into task lists, intervals and job plans your maintenance system can actually execute.

You get

Facilitated sessions, a failure mode register, revised PM routines with intervals and justification, and load-ready task lists.

Call us when

PM compliance is high but breakdowns are not falling, or a new plant needs its first strategy.

Risk ranking

Asset criticality analysis

A consistent, defensible ranking of every asset by consequence of failure across safety, environment, production and repair cost, agreed with operations rather than imposed on them.

You get

A criticality framework, a scored asset register, and spares and work order priority rules aligned to the ranking.

Call us when

Everything in the system is priority one, or two areas of the plant rank the same asset differently.

Modelling

RAM studies and reliability modelling

Reliability, availability and maintainability modelling for capital projects, debottlenecking and turnaround planning. We show which equipment actually constrains your production number and what redundancy is worth paying for.

You get

A validated reliability block diagram, simulated availability with a confidence range, ranked bottlenecks and sensitivity cases.

Call us when

You need a number you can defend to a project board or against a customer commitment.

A block diagram turns a plant into arithmetic. Redundancy in parallel raises availability, anything in series caps it, and the model tells you which one you are actually paying for.

SAP

SAP S/4HANA PM and EAM support

Maintenance-side support through implementation and after go-live: configuration, functional location and equipment hierarchy design, notification and order types, testing, cutover and end-user training.

You get

Configured PM objects, a hierarchy standard, test scripts, training material and delivery, and hypercare support.

Call us when

The integrator knows SAP but not maintenance, and design decisions are being made without you in the room.

Data

Master data cleansing, enrichment and governance

Cleansing, enriching and governing equipment, functional location, BOM and material master records. We build the taxonomy on ISO 14224, so equipment classes, boundary definitions and failure coding follow the standard your reliability data will later be judged against, and we design the SAP Master Data Governance workflow so new records are created correctly the first time.

You get

An ISO 14224 aligned data standard and naming convention, cleansed and enriched load files, MDG workflow and rules, and a data quality dashboard.

Call us when

Reporting cannot be trusted, or a migration is about to carry twenty years of bad records into a new system.

CAL-01Site

CAL-01-CONConcentrator area

CAL-01-CON-GRDGrinding unit

CAL-01-CON-GRD-PU01Slurry pump, with equipment, BOM, task list and maintenance plan attached

A functional location structure is settled in week three of an implementation and lived with for fifteen years. We map the levels onto the ISO 14224 taxonomy, from installation down to maintainable item, so failure data stays comparable across sites. Get the levels wrong and every report built on top of them is wrong too.

Analytics

Failure data and reliability analytics

Turning maintenance history into decisions. We pull notification and order data out of SAP PM or Maximo and analyse it for failure patterns, bad actors and interval optimisation, using Weibull analysis, Python and Power BI. Failure modes and mechanisms are coded to ISO 14224, so the results can be compared across sites and against published industry data rather than only against themselves.

You get

A cleaned failure history dataset, Weibull fits by failure mode, a ranked bad actor list, and a dashboard your team can keep running.

Call us when

You have ten years of work order history and no idea what it is telling you.

Weibull analysis of your own work order history tells you which zone each failure mode sits in. Time-based replacement only pays in the right-hand zone, which is why so many PM routines cost more than they save.

Applications

IREAMS, the platform we are building the reliability logic into

Facilitated reliability analysis is slow largely because the tooling is. RCM and FMEA sessions run in spreadsheets, criticality scores get re-keyed by hand, and RCA findings rarely make it back into the maintenance plan.

AARS is a shareholder in IREAMS, an enterprise reliability and asset management platform built to close that gap. We shape the reliability engineering side of it: the RCM decision logic, the failure mode structures, the criticality framework, and how results get written back into the maintenance record rather than into another document nobody opens.

What it covers

RCM decision logic, FMEA and FMECA worksheets, RCA investigation and evidence trails, asset criticality scoring, and reliability reporting on MTBF, MTTR, PM compliance and backlog age.

Where it stands

In development, and used on our own engagements first. Talk to us if you want early access, or if you want to shape requirements while they are still being written.

Reliability analytics dashboard showing work order trend, backlog aging, MTBF and MTTR — A working screen from IREAMS: fleet MTBF and MTTR, preventive against corrective work order trend, and backlog by age. Built so the analysis and the maintenance record sit in one place rather than two that someone has to reconcile.

Maximo

IBM Maximo support and migration

Configuration and support for Maximo sites, and structured migration when you are moving to or from SAP, mapping objects, preserving history and retraining the people who use it daily.

You get

Object mapping, a migration plan with dry runs, reconciled history and user training.

Call us when

A merger, upgrade or corporate standard is forcing a system change.

Not sure which one you need?

Describe the problem and we will tell you which of these it actually is. That conversation is free and usually takes half an hour.

Book a 30-minute call